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New Home Construction
is a stressful time filled with anticipation and anxiety. The
information on this page is intended to take away some of the stress and
provide you and your builder some basic information to ensure your concrete
slab can be turned into the Acid Stained Floor you have been dreaming
about.
Information on Mix, Finishing and Pre-Stain Care
Please print and give this instruction sheet to your builder before the
slab is poured. The instructions and advice given here will help to ensure
your stained concrete floor will look its best.
Note - An Under-Slab Vapor or Moisture Barrier should be used on all
homes to prevent rising moisture from affecting all your floor choices and
to also help maintain a Healthy Home.
Under-Slab Vapor Barrier material in 10 or 15 mil Polyethylene should be
placed before the concrete slab is poured. Vapor barriers can be purchased
in rolls at concrete supply stores, or Big Box stores like Home Depot or
Lowes.
- A quality batch of concrete should consist of at least a 5-sack mix
with low fly ash and no retarder, curing compounds or chloride
accelerators. Do not pour below 40F. Do not use fly-ash below 80F. Use no
more than 15% fly-ash above 80F. The slab should be hard troweled by
machine to a smooth finish. It is NOT necessary to burnish the surface to
a slick, mirror finish. "Burning" the slab to an ultra smooth surface
will close off the pours of the slab and cause the stain to sit on top of
the concrete and not penetrate. Make sure the Finishers dont get "burrs"
or trash caught under the blades which can cut swirl marks into the slab.
- It is important that the concrete be thoroughly finished with hand
tools where needed around the plumbing, risers, floor outlets, or any
other element which is not accessible by the machine. Special care should
be taken to blend in the areas at the edge of the slab. If the finish is
smooth in the center and rough finished at the edges, there will be a
noticeable difference of color and tone between these areas.
- Silicone chalks should NOT be used if at all possible. The RED and
yellow chalks are PERMANENT DYES. RED Chalk should NOT be used for
framing. White or Blue chalks are OK. Do not over mark for the framing.
Do NOT use silicone sprays to "Hold" the lines. The sprays repel the
stain and leave harsh, permanent scars on the floor.
- It is important that wood, sheet goods, sections of framing and the
like not lay on the slab for extended periods of time. They can transfer
resins and tannins into the slab. This will alter the moisture content in
the slab which leaves a pattern in the finished floor. Cardboard should
be placed between the slab and the stacked material to minimize any
unwanted transfers.
- The floor should be protected from the following: Plumbers Glue,
Foam Insulation, Bond Release Agents, Flux, Oils, Grease, Polyurethane,
Paint, Markers (framers often write dimensions of doorways in marker on
the slab. Ask them to make that note on the wood framing the doorway),
Grease Sticks, Spray Paints, Crayons, Muratic Acid, and other chemicals
both before and after staining.
- The framers should brace the wall to the outside and not to the slab.
Door plates should be cut away immediately.
- The floors should be clean and the room empty, with absolutely nothing
on the floors prior to the arrival of our crew. Our fees do not include
removing paper, moving furniture, tools, equipment, fixtures, building
materials, or items. Additional moving and cleaning will be charged as
additional labor.
- It is extremely important that you do not tape the floor! When
covering the floor, overlap sheets of builders paper. Tape the first
sheet to the wall then overlap the second sheet to the first and tape it
to the paper. DO NOT TAPE TO THE FLOOR. Duct Tape, Masking Tape,
Packaging Tape, Strap Tape, Blue Tape, Green Tape, and Electrical Tape
there are NO exceptions. The tape alters the natural curing process and
transfers chemicals to and from the slab. Tape, Plastics and other
Adhesives can contribute to
Plasticizer
Migration. This WILL SHOW in the finished product.
- When covering the floor, you may use sheets of masonite or single
faced cardboard on top of the builders paper, however do not cover the
floor with plastic at any time! It prevents the slab from breathing which
inhibits proper curing. It can result in efflorescence.
- There must be two 110volt outlets on two separate 20amp breakers not
more than 150 feet from the furthest point of the slab available to our
crew alone. Additionally, running water and trash receptacles must be
available.
To ensure proper scheduling and availability, please contact us at least
3 weeks in advance. We work diligently to accommodate many schedules at the
same time. We operate on a First-Signed, First-Scheduled basis. We ask
that you communicate your project status to us as far in advance as
possible. We are committed to providing the finest floor possible and are
sure you want the same.
Staining Schedule
We will need exclusive use of the area(s) to be stained for
a 3-day period. The good news here is: We work weekends. Often times
Friday is a slow to no work day on construction sites. We can come in and
do our work and be gone before Monday morning. The 3-day schedule is as
follows:
Day 1 Surface preparation. We will remove the protective paper you have
used and store it in an area of the house that will not be stained so it can
be re-used after the floor is sealed. The floor is scrubbed with a machine
and mild detergent This is not intended to be a major clean-up on our
part. The owner and Builder are responsible for protecting the floor up to
and after the staining.
Day 2 Staining day. The surface is stained, neutralized, and rinsed.
Day 3 Sealing day. Two coats of sealer are applied to give the surface
protection for the remainder of the construction process. The owner should
re-cover the floors with the paper used earlier on. The same rules of NO
tape on the floor still applies.
Once the home is at the point of "after painting" and "pre-trim", we will
return to apply a touch-up coat of sealer and wax the floor. The floor will
most likely get scratched and scuffed during the remaining construction
after the initial staining. This step will revitalize the floor. Once
again, please keep in touch as far out as possible to ensure you are
scheduled for this step at a convenient time.
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